Hartsville, South Carolina-based packaging company Sonoco has released its 2021-22 corporate responsibility report, renewing commitments to reduce greenhouse gas emissions and energy usage by 2030. The science-based targets within the report align with the Paris Agreement, which seeks to limit global warming temperatures well below -2 C above preindustrial levels.
The report defines Sonoco’s 2025 and 2030 goals. 2025 commitments include:
increasing the equivalent, by weight, of the amount the company recycles or causes to be recycled from 65 percent to 85 percent relative to the volume of product it puts into the marketplace (The company has exceeded this goal, hitting 101 percent in 2021.);
ensuring approximately 75 percent of its global rigid plastic packaging is capable of making the relevant on-package recyclable claim;
ensuring all production facilities using plastic pellets have systems to prevent environmental discharges and not using resin additives that purport to degrade in landfills or waterways by breaking up into smaller pieces;
working with customers to help them achieve their postconsumer recycled content commitments; and
by 2024, conducting water risk studies at Sonoco manufacturing facilities, which account for at least 90 percent of the company’s water usage.
2030 commitments include:
reducing absolute Scope 1 and 2 emissions at least 25 percent;
reducing its Scope 3 emissions in line with the 2C absolute contraction approach resulting in 13.5 percent absolute Scope 3 emissions reduction; and
continuing energy efficiency improvement in Sonoco manufacturing plants and reducing energy usage by at least 8 percent.
In the report, Sonoco says it is improving packaging design, developing new products and manufacturing capabilities to offer sustainable products and investing in infrastructure within its material recovery facilities, or MRFs, and mills to expand the slate of packaging that can be successfully collected, sorted and processed.
Further demonstrating its circular economy actions, Sonoco has established a proprietary packaging line, EnviroSense. This portfolio features packaging with increased recycled content and recyclability, Sonoco says. Items representing the portfolio include the company’s steel tinplate, paper-based containers, monomaterial flexible packaging, recycled thermoformed plastic containers and bio-based materials.
In 2022, Sonoco achieved prequalification for How2Recycle Store Drop-off labels for the EnviroFlex PE line of monomaterial flexible packaging products, part of the EnviroSense packaging portfolio.
Packaging solutions that have received the How2Recycle prequalification for the Store Drop-off recyclable label include:
EnviroFlex PE premade pouches and rollstock;
EnviroFlex PE bags; and
EnviroFlex PE cold seal flow wrap.
In July 2021, Sonoco announced that its paper mills would accept polycoated scrap materials from its rigid paper container production sites. By October, it had validated and announced that its 10 U.S. paper mills also would accept rigid paper containers in bales of residential mixed paper. This year, the company has begun to explore what other common polycoated fiber containers exist on the market and whether its mills could recycle them. In June 2022, the company’s Hartsville mill began accepting and recycling paper cups.
Beyond performance metrics, Sonoco says it increased packaging sustainability and recycling with the $1.35 billion acquisition of Ball Metalpack in January 2022. This expanded Sonoco’s can-making franchise and sustainable product portfolio with the addition of tinplate steel packaging. Funds for the acquisition came from $1.2 billion in certified Green Bonds, one of the largest sustainable offerings to date in the U.S. packaging sector, Sonoco says.
“We believe that we can grow our global sustainable packaging business while we work to lessen our impact on the environment,” says Howard Coker, president and CEO. “Our journey to achieve these mutually beneficial goals continued over the past year despite the unprecedented head winds from supply chain disruptions, inflation and the continuing effects of the pandemic.”
Sonoco also has joined almost 20 other companies across the aerosol value chain to develop two goals: to achieve by 2030 at least an 85 percent recycling access rate for all aerosol cans and to label at least 90 percent of aerosols as recyclable with messaging about how to properly recycle them.
The company has nearly completed its $125 million investment to upgrade its Hartsville mill complex, including the conversion of a corrugated medium machine into a 180,000 ton-per-year uncoated recycled paper (URB) mill. The initiative, known as Project Horizon, enables URB production at the lowest cost worldwide and creates an estimated 16 percent reduction in electricity consumption and emissions and 1 million-gallon reduction in water, Sonoco says. According to the report, Project Horizon’s completion is currently slated for the end of Q3 2022.
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