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Photo courtesy of Hydro
Hydro ASA,
based in Norway, has announced its North American Hydro Aluminum Metals
business unit is investing $15 million into its Henderson, Kentucky, facility
to expand its recycled aluminum production.
The company
says the investment will support two key projects. First, it will install a new
homogenization furnace to improve the plant's capabilities to meet the
specifications of the growing U.S. automotive market, allowing the Henderson
facility to produce a greater volume of advanced alloys using recycled metals
with a lower carbon footprint.
Hydro also
will install a new baghouse that will allow the plant to use greater volumes of
postconsumer scrap and explore new, more difficult types of scrap such as
material with paint or other contamination, which the company says requires
advanced equipment to recycle. The baghouse also will improve the air quality
inside the plant and reduce the overall environmental footprint from operations.
Currently
the Henderson remelting facility produces over 90,000 metric tons of metal
annually.
"At
Hydro we want to accelerate the green transformation of the aluminum and
automotive industries by increasing our use of postconsumer scarp to pull more
used material into the value chain and promote a circular economy while also
delivering our automotive customers advanced high strength alloys," says
Trond Gjellesvik, president of Hydro Aluminum Metals in the U.S.
Gjellesvik
adds, "As carmakers continue to make metal substitution decisions,
particularly for electric vehicles, our investments allow us to support our
forward-leaning customers reaching their climate ambitions."
The
Kentucky Economic Development Finance Authority (KEDFA) at its July meeting
preliminarily approved a 10-year incentive agreement with Hydro under the
Kentucky Reinvestment Act. The performance-based agreement can provide up to $1
million in tax incentives based on Hydro's investment exceeding $8.5 million.
The company says annual targets include maintaining at least 47 full-time local
jobs across 10 years and across the local workforce, paying an average hourly
wage of $49, excluding benefits, and by meeting its annual targets over the
agreement term, Hydro may claim eligible incentives against its income tax
liability.
This is the
second major investment into the city of Henderson after it was awarded $3 million to
advance construction of the upcoming Pratt paper mill and box factory, with the
grant funded by the American Rescue Plan and the Economic Development
Administration's Coal Communities Commitment.
"Henderson
is on a roll and Hydro's investment is just the latest in a series of exciting
announcements bringing quality jobs and new opportunities for families in this
community," Kentucky Gov. Andy Beshear says.
The
investment into Hydro's Henderson plant also will enable it to produce higher
volumes of its Hydro Circal after independent risk management and quality
assurance company DNV certified the facility July 1. The certification follows
the recent approval of
Hydro's Commerce, Texas, plant to produce Hydro Circal.
The company
says the initial volumes from both the Commerce and Henderson facilities will
approximately be 4,000 metric tons, with the first large-scale production of
the material coming from Hydro's new recycling facility in
Cassopolis, Michigan, which is expected to begin operations in 2023. The Cassopolis
plant will have a total capacity of 130,000 metric tons extrusion billet—40,000
of which will be Hydro Circal.
"The
first Hydro aluminum recycling plant built in the U.S. is here in Henderson,
where we are pleased to have provided good career opportunities while
supporting aluminum recycling throughout the Midwest now for nearly 25
years," Henderson Plant Manager Seth Augustine says of the facility.
"With these new investments, we look forward to doing so for the next 25
years and being a growing part of the expanding Kentucky automotive
industry."
The
announcement of the Henderson investment comes days after Hydro posted its
second-quarter 2022 financial results and noted its Aluminum Metals and
Extrusions business units delivered their strongest quarterly
results on record, fueled in part by higher metal and alumina prices, stronger
margins in extrusions and currency effects.
"We
continue to implement initiatives to support our 2025 strategy of low-carbon
aluminum and renewable energy," Hydro President and CEO Hilde Merete
Aasheim said of the financial results. "This quarter we have pursued
strategic recycling growth projects to meet increasing customer demand for
low-carbon aluminum and we have progressed on our decarbonization road
map."
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