Lindemann Metal Recycling introduces InDEx for shears, shredders and balers

Lindemann Metal Recycling recently announced the expansion and development of its Intelligent Data Exchange (InDEx) monitoring and analysis system, designed to improve operational efficiency in the metal recycling industry. The German manufacturing company says its system offers real-time data logging, performance monitoring and analytical insights for its machines.

Developed in partnership with a leading Austrian tech specialist, InDEx provides users with real-time access to detailed performance data from their machines, including shears, shredders and, starting in 2025, balers. By logging and analyzing comprehensive operational data, Lindemann says InDEx gives managers the ability to optimize machine utilization, reduce downtime and improve productivity.

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“InDEx takes the guesswork out of machine monitoring,” says Krischan Wolters, manager of product management and development at Lindemann. “It’s not just about troubleshooting from a distance; it’s about converting raw data into meaningful information that can be used to maximize machine output and minimize downtime.”

Unlike traditional manual methods of performance tracking that rely on paperwork, Lindemann says InDEx collects and processes data automatically from the Siemens S7 PLCs fitted on Lindemann machines. Data then are sent to a secure, cloud-based server where users can access and analyze performance metrics with any web browser or mobile device. Whether onsite or remotely, yard managers can monitor machine usage, track downtime causes and compare operator performance.

Features of InDEx include:

• real-time monitoring, meaning operators can track machine utilization and identify reasons for downtime in real-time;
• data insights in the form of detailed reports on material processed, downtime causes and machine health, helping managers make informed decisions to improve operational efficiency;
• the ability to be accessed from any device with internet connectivity, allowing users to monitor their equipment from anywhere in the world'
• a user-friendly interface that is compatible across iOS, Android and all major web browsers and requires minimal training; and
• a health index that monitors machine condition and provides maintenance recommendations based on real-time performance data.

InDEx is available as an option on all Lindemann's new machines and can be retrofitted to existing equipment with a straightforward installation process. The system is designed for scalability and soon will support additional machine features, including artificial intelligence-based enhancements. Users can extend their InDEx license annually after an initial installation and two-year subscription period.

“With InDEx, we’re providing a solution that empowers customers to enhance their operations in a truly measurable way,” Wolters says. “By identifying bottlenecks and reducing downtime, operators can increase production output and see a rapid return on investment.”