The fastest route to zero is through recycling

In its race to meet decarbonization goals, the steel industry is seeking sustainable solutions to produce high-quality steel while minimizing its environmental impact.

Although hydrogen-based direct reduction shows immense potential to decarbonize the industry, the transition scenario is largely dominated by the scrap-based EAF (electric arc furnace) route.

Steel producers are exploring ways to maximize scrap utilization or transitioning to new scrap-based EAF steelmaking processes. Simultaneously, the scrap industry continues to invest in scrap processing facilities to provide the scrap qualities and quantities demanded by the steel industry.

Magaldi Group, with its comprehensive portfolio and extensive expertise, notably in scrap handling solutions, stands ready to support the transformational journey of both the steel and recycling industries. 

Scrap management: Flexibility as the watchword 

Steel mill demands in terms of quantity, quality and purity of delivered scrap are expected to rise in the coming years.

Obtaining the right scrap at the appropriate price, volume and quality poses challenges as the composition of scrap can vary across regions and markets.

To control costs, maintain production capacity and succeed in a net-zero world, steelmakers must adopt a different approach to scrap handling.

Implementing scrap treatment processes and enhancing flexibility in handling different scrap varieties become crucial to maximizing utilization and meeting quality requirements.

Rugged, dependable and built to last, Magaldi’s heavy-duty steel belt conveyors for scrap handling offer the necessary flexibility to address the evolving demands of steel mills and the recycling industry, enabling steelmakers to optimize their operations and achieve their production targets effectively.

Magaldi Superbelt^® HD Conveyor: The ultimate solution for scrap handling

The Magaldi Superbelt^® HD (Heavy-Duty) conveyor is designed to meet the demands of every scrap handling application. With a host of exceptional features that provide competitive advantages, this conveyor system is engineered to transport large amounts of heavy scrap metal from scrap yard or production lines to different processing equipment (e.g., shredders, crushers, shears, HMS cleaner, etc.) or to the furnace.

High dependability and uptime

The Superbelt^® HD conveyor is renowned for its high dependability and uptime. The key component is a redundant patented mesh system, which ensures trouble-free continuous operation, eliminating any risk of sudden failure.

Durability and strength

Built to last, the Superbelt^® HD boasts incredible sturdiness and durability. The heavy-duty construction enables it to handle heavy loads and high volumes of material without breaking down or wearing out. This translates into cost savings over the long term as the conveyor requires minimal maintenance and has a prolonged service life.

No spots for material pinching and leaking

With a unique overlapping pan design, the Superbelt^® HD conveyor eliminates concerns about material pinching and leaking. There are no spots where the scrap can get stuck or leak, ensuring smooth and consistent material flow.

High abrasion and jam-free design

One of the key factors contributing to the superior performance of the Superbelt^® HD conveyor is the friction-free design, which ensures high abrasion resistance and smooth material flow.

Extremely low maintenance

Unlike conventional conveyor systems, the Superbelt^® HD is designed with simplicity in mind. With few moving parts and no critical wear points such as chains, sprockets, hinges or rails, routine maintenance is minimized and operational costs are lowered.

Material weighing

The Superbelt^® HD conveyor also allows for material weighing. Equipped with a unique frame with load cells and an electronic control unit, it enables real-time mass and rate calculations, providing accurate measurements during material handling. This information can be used to streamline operations, minimize waste and improve overall process efficiency.

High flexibility

From light scrap to large, heavy chunks, the Superbelt^® HD conveyor is designed to accommodate different material types with ease, providing the flexibility needed in a fluctuating market.

The conveyor can be adapted to suit challenging geometries, including inclinations of up to 75 degrees, and changing production conditions, ensuring optimal space utilization and seamless integration into a company’s existing processes.

Engage our material handling expertise

As the steel industry transitions to a low-carbon future, exploring new business models and technologies will be essential.

By focusing on circularity and adopting new approaches to scrap handling, steel companies can future-proof their production strategies and capture value in a low-carbon economy.

Magaldi’s expertise in material handling processes can be instrumental in achieving this goal, helping steel companies adapt to changing market demands while enhancing the sustainability of steel production.