Latin-American Markets Supplement: Breeding Success in Monterrey

Mexico's industrial powerhouse provides an end market for many secondary commodities.

Just as New York and Cleveland had the Rockefellers and Pittsburgh the Carnegies, the city of Monterrey has the Garza-Sada family. The family has left its imprint on industry, education and city life. Today, Monterrey, the capital city of the state of Nuevo Leon, is considered the industrial epicenter of Mexico.

This is due in part to the presence of approximately ten thousand industries of different specialties that operate in the state: steel, chemical products, equipment and machinery, food production, beer, tobacco, glass, cement and other categories.

During the 20th century, Monterrey was known internationally as one of the world’s top beer producers. In fact, many of Monterrey’s early and current industries are spin-offs of the beer business founded by the Garza-Sadas. For instance, glass bottles, steel and board manufacturing were and still are associated with beer.

The industrial destiny of Monterrey emerged more than 100 years ago. Infrastructure projects have been a steady effort to respond to new opportunities in manufacturing. Recently, the United Nations Economic Development Conference was proudly and successfully hosted by the city of Monterrey. The city’s efficient transportation, modern highways, telecommunications, world-class educational institutions such as Monterrey Institute of Technology (Mexico’s equivalent to MIT), have been steadily developed for more than a century as part of the city’s industrial infrastructure.

As a result of NAFTA, economic integration has increased at a fast rate. Monterrey has much to gain from it. According to the Fortune magazine ranking of best foreign cities in which to conduct business, Monterrey is the leading Latin Americancity. The 3.5 million people in its metropolitan area are just 125 miles from the Texas border. Texas is Mexico’s largest state trading partner, with more than $50 billion dollars in business activity being transacted across the border.

The Leading Manufacturers

Monterrey-based companies are leaders in important industrial sectors of the Mexican economy. These companies’ shares in many industries are predominant: 75 percent of the national production of glass containers, 60 percent of cement production and artificial and synthetic fibers, 50 percent of beer and ceramics production, and 25 percent of the national production of raw steel. Among the Monterrey-based industrial leaders are the following:

Grupo IMSA. IMSA, which came into existence in 1936, is an internationally diversified company that operates in four core businesses: steel processed products; automotive batteries and related products; aluminum and related products; and construction and related products. The company is the largest battery manufacturer in Latin America and the sixth largest in the world. It supplies original equipment to Ford, Volkswagen, Nissan, Hyundai, BMW, Mercedes Benz, Scania, Navistar, Kenworth, Honda, GM and Volvo, among other car and truck manufacturers. Also, IMSA is a leading recycler of automobile batteries. During 2001 IMSA had sales of approximately $2.3 billion, employing 16,373 people.

Hylsamex. One of the most important steel companies in Mexico, Hylsamex produces several types of steel and operates a steel service center. In 2001, Hylsamex generated revenue of U.S. $1.2 billion and employed nearly 6,000 workers.

Copamex. Copamex is one of the leading Mexican manufacturers of paper products. The company is the biggest producer of de-inked pulp and one of the largest collectors and consumers of secondary fibers for recycling. Copamex produces Kraft paper for multi-wall sacks, tissue paper, bond paper, specialty papers, feminine hygiene products and adult incontinence products for domestic and international markets.

Vitro, S.A. de C.V. A leading importer of glass cullet from the U.S. and Europe, the company was founded in 1909 in Monterrey. Vitro’s subsidiaries have facilities and distribution centers in seven countries, located in North, Central and South America and Europe, and export to more than 70 countries worldwide. It is one of the world’s top glass producers. It serves multiple product markets, including construction and automotive glass; fiberglass; food and beverage, wine, liquor, cosmetics and pharmaceutical glass containers; glassware plus plastic and aluminum containers.

Nemak S.A. A joint venture between Grupo Alfa and Ford Motor Co., Nemak operates the largest cylinder head and engine block casting facility in the Americas. Recently, Nemak and Irving, Texas-based IMCO Recycling partnered to build a new processing plant. The joint venture is planning to equip the Monterrey plant with molten metal delivery capability. The new facility is projected to be completed before year’s end. IMCO is one of the world’s largest recyclers of scrap aluminum and zinc. Current Nemak production stands at 12.4 million cylinders heads and 1.5 million engine blocks.

Zinc Nacional S.A. is a privately- owned Mexican company founded in 1952, dedicated to the production of zinc oxide, zinc sulfate and zinc dust. It takes in scrap zinc metal and ores produced by Mexican mines and smelters., as well as various zinc-bearing by-products generated by Mexican and American steel plants. The company also produces medium and liner wallboard papers of low- and high-basis weights, as well as white top liner.

Solid Waste and Recycling

As is the case with many Mexican cities, Monterrey has been confronted with the challenges of managing urban refuse and solid waste. It is estimated that close to 4,000 metric tons of solid waste are generated daily in the Monterrey metropolitan area. The per capita generation of urban refuse is greater than 2 pounds per person per day, with an average organic content of about 45 percent. Of all the solid waste generated, approximately 82 percent is collected and less than 20 percent is disposed of under sanitary conditions.

During the June 1998 U.S.-Mexico Border State Governors’ Summit, an initiative was developed to enhance and support the recycling industry. Later the same year, the State of Nuevo Leon Recycling Coalition came into existence. The coalition is made up of more than 300 companies and institutions.

The membership is comprised mainly of companies such as Vitro, Nemak, Copamex, Simeprodeso, Cepasel, Propasa, Smurfit, Titan, Grupo Simplex, Reciclajes de Monterrey, plus government agencies and collectors and processors of recycled materials. According to the Recycling Coalition, all combined imported and domestic scrap consumed in Monterrey in 2001 amounted to more than 1.6 million metric tons.

In many ways, compared with other Mexican cities, Monterrey is in a league of its own. Well-designed urban and industry incentives have made significant in-roads, and it is a city that quickly adapts to change. With only 4 percent of the total population of Mexico, Monterrey is responsible for approximately 10 percent of Mexico’s GDP, and it does so with a business culture similar to that of the U.S.

(Carlos A. Rovelo is an appointed member of US Department of Commerce Export Advisory Council, The United States-Mexico Chamber of Commerce "Bi-national Blueprint for Sustainable Development Committee" and The Mexican Recycling Association Board of Directors. His email is crovelo@aol.com.)

October 2002
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