In One Place

The C&D World Expo allowed recyclers from throughout the nation to gather and discuss common issues.

Some 200 recyclers and their suppliers from all segments of the C&D recycling industry attended the 10th Annual C&D World expo in Fort Lauderdale, Fla., in late January.

The forum, which serves as the Annual Meeting of the Construction Materials Recycling Association (CMRA), Lisle, Ill., included an exhibit hall with industry suppliers represented at more than 20 booths and educational sessions covering topics of concern to the C&D recycling industry. It took place from Jan. 20-22 at the Wyndham Spa & Resort.

Many attendees took part in the CMRA golf outing as well as staying for a tour of a J.R. Capital Corp. facility in nearby Davie, Fla., that also included working equipment demonstrations.

Two individuals were recognized by the association with plaques for having attended all ten of the C&D World shows: Steve Corell of Corell Recycling in Des Moines, Iowa, and Mason "Trey" Brown III of Big City Crushed Concrete, Dallas, Texas.

Also at the show, it was announced that the CMRA has entered into an agreement naming GIE Media Inc. (publishers of C&D Recycler magazine), Cleveland, as conference manager for the next three C&D World events, starting with the 2004 C&D World show to take place in New Orleans.

CMRA MOVES FORWARD

The CMRA established several priorities for 2003 at the annual meeting portion of the C&D World show. CMRA members met for their Annual Meeting and installed new board members on Monday, Jan. 20.

Issues facing recyclers of concrete, wood and other building materials include dealing with hazardous substances such as lead and arsenic as well as combating unreasonable restrictions relative to zoning and siting facilities.

A research effort underway has the CMRA working with the government laboratory CERL to characterize painted concrete, ideally so it can show that the trace amounts of lead in such material does not render it unfit for recycling. Several CMRA member companies, including Eagle Crushing Co., Galion, Ohio, and Ted Ondrick Co., Chicopee, Mass., have pledged $1,000 contributions to help fund the study.

ON TOUR

C&D World attendees who stayed through Wednesday were rewarded with a chance to tour a mixed C&D debris recycling facility in Davie, Fla., operated by current CMRA board chairman Tom Roberts of J.R. Capital Corp.

The site accepts mixed C&D loads from throughout south Florida, and produces a variety of end products, including wood fuel, mulch, recovered screened material (RSM) soil, mixed scrap metals and concrete and asphalt that can be sent to crushing companies or can be used as ‘lakefill’ material in south Florida.

The active multi-acre site includes a sorting line staffed by several pickers who segregate metals, cardboard and other recyclables and a high-volume grinder.

Also on the tour, three equipment demonstrations were set up, one by Norton Environmental Equipment, Independence, Ohio, and two by Morbark Inc., Winn, Mich.

The Norton demonstration featured the Terminator 5000S all-purpose shredder, which is often used by C&D facilities as a primary shredder to reduce incoming material to a manageable size for further processing, according to Norton’s Chris Valerian. At the Davie site, it worked its way through a mixed load of materials that include wood, metal and other debris.

The goal is to provide a sample study that can be submitted to regulators in various states should they question the practice of recycling concrete that contains trace amounts of lead-based paint. Testing will begin on Feb. 10 on materials recovered from a demolition project at Fort Ord, Calif.

The CMRA has also started working through the U.S. EPA WasteWise program to form construction site target recycling levels. The first such arrangement is in the works with retailer Target Co., Minneapolis, with the retailer pledging to recycle 50 percent of the materials at its construction sites. "We think it’s a good way to promote C&D recycling at the customer level, working with the customers of contractors rather than contractors," said CMRA executive director William Turley.

On the end markets side, the CMRA is asking to help provide information to the Federal Highway Administration (FHWA), Washington, when that group begins studying the issue of specifications of crushed concrete when used as road base.

HOT TOPICS

During a half-dozen educational sessions, attendees heard from recyclers, regulators and researchers concerning several of the most controversial issues affecting C&D recyclers.

They also heard an economic forecast from David Czechowski of the Portland Cement Association (PCA), Skokie, Ill. Czechowski’s forecast was of particular interest to concrete recyclers in attendance, since it included specifics on future highway spending.

"The sky is not falling; we just need to be prepared for this pause," Czechowski commented regarding a projected highway spending decrease of 0.2 percent in 2003.

Czechowski’s forecasts have highway spending moving forward again in 2004, increasing by 5.7 percent in that year and by another 5.4 percent in 2005.

The current lags on the economy include heavy loads of consumer debt, concern over lost portfolio values after the stock market spiral and the uncertain situation with Iraq. On the positive side, interest rates remain low and Americans continue to build and buy new homes and the durable goods that go into them.

Two mixed C&D debris recyclers with operations on opposite sides of the country also gave presentations outlining their challenges and opportunities.

Taylor Recycling Facility, Montgomery, N.Y., responded to one of America’s highest-profile challenges when it stepped in with methods to efficiently and effectively sift through the debris that was hauled away from the site of the former World Trade Center in New York.

After the terrorist attack, rubble was barged to the Fresh Kills landfill site on Staten Island, where Taylor Recycling ultimately assumed a prominent role in helping investigators sift debris for forensic evidence.

The company’s Tom Kacandes also urged C&D recyclers to "put product requirements first, then design a system." Kacandes added that a good system should be flexible to meet shifting quality requirements.

Michael Gross, marketing manager for Zanker Road Resource Management, San Jose, Calif., stated that owning the best equipment is helpful, but the best processing techniques in the world can’t help a C&D recycler who doesn’t have end markets.

At its two recycling facilities, the company accepts material from some 1,200 customers and uses workers at picking stations, trommels, air knives and other processing techniques to create several marketable products.

Gross remarked that prices for end markets can be disappointing, but making sure end markets are there is important to avoid stockpiling problems.

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