Bouncing Back

Forecasts show recovered fiber markets gaining strength in 2010.

The global paper market has undergone one of its worst downturns in the past 60 years. As a matter of fact, prior to the current down cycle, world demand for paper and board had dropped only three times since World War II: in 1975, in 1982 and in 2001, according to market research firm RISI, Bedford, Mass.

Global paper and board demand was negative in 2008 and is likely to be so again in 2009 when figures are finalized, marking the first time in decades that demand for these products has fallen in two consecutive years. Specifically, RISI predicts that world demand for paper and board will be shown to have fallen 3 percent in 2009, following a 1 percent decline in 2008.

It is quite possible that 2009 will represent the single worst year for consumption growth of paper and paperboard in the past 50 years. Although the severity of the global recession is clearly a major contributing factor to the paper market’s woes, the current downturn has been exacerbated by the ongoing collapse of print media, primarily in North America and Europe. Increasingly, newspaper and magazine publishing is shifting toward online sources, consequently reducing the demand for graphic paper and wood pulp. At the same time, however, consumption of print media is increasing in "maturing" countries like India and China, so it’s still far too early to write off (pardon the pun) the global publishing industry.

That being said, there is an undeniable structural shift away from print media, a trend which we conclude will continue to lead to the closure of pulp and paper mills in Canada and the U.S.

Despite the paper industry’s troubles, its future isn’t necessarily as bleak as it might appear.

ON THE REBOUND

Gaining Strength

According to Al Villamil, vice president of Elof Hansson’s Fiber Group, based in Bensalem, Pa., prices for recovered fiber should remain fairly strong throughout 2010.

"There are a number of factors that should contribute to sustaining the current market strength," he says, citing strong global pulp demand, with pricing potentially hitting all-time highs in 2010.

Global financial recovery will contribute to industrial and consumer demand for paper products worldwide, helping to further strengthen the recovered fiber market, Villamil says. The downturn in the printing industry also will affect recovered fiber supply in 2010, he notes, helping to drive prices upward.

"Should all of these factors remain constant, the document destruction industry should enjoy a fairly stable year," Villamil says. "However, since SOP (sorted office paper) #37 prices have already risen nearly 150 percent in just 12 months, I would not be surprised if there are bumps somewhere along the way."

Such a "bump" was evident in the Northwest U.S. in mid-January in the form of a container shortage. Villamil predicts more regional events influenced by furnish supply adjustments, container availability, freight costs and finished goods inventory adjustments.

DeAnne Toto

Looking to 2010, for example, RISI forecasts an initial recovery in the global paper and board markets, with demand reaching 391 million metric tons, a 3.2 percent increase from 2009. From the projected trough in 2009, RISI predicts average annual growth of 3 percent through 2013—a pace only slightly below average estimated global economic growth of 3.8 percent per year during the same time.

The projected upturn is based primarily on growth in the packaging markets, which will account for an estimated 76 percent of the world growth in paper and board demand through 2013, according to RISI.

Tissue paper also is likely to show solid growth once the anticipated up-cycle begins in 2010. RISI points out that "tissue, like packaging, is very closely related to economic development and disposable personal income…there are very few substitutes for tissue, electronic or otherwise, and demand will soar in Asia."

Not surprisingly, the economic recession has hit the recovered paper market hard, as reduced (or negative) economic growth has sharply reduced demand for recovered paper and board. Amid the gloom, one bright spot is China, which has returned to the market by buying significant quantities from North America, Europe and Japan.

The return of China to the recovered paper market has helped improve prices, which plunged at the end of 2008 when it seemed the global economy was headed off the proverbial cliff.

RISI forecasts that when final tabulations have been completed international recovered paper demand will have declined in 2009 to an estimated 206.1 million metric tons, down 1.2 percent from 2008. RISI then projects demand rebounding by 4.4 percent in 2010 to an estimated 215.2 million metric tons.

RISI’s forecast is based primarily on the assumption that various government stimulus programs will begin having their intended effect starting in 2010. As economies improve, recovered paper demand should, too.

We note that RISI anticipates that "Chinese papermakers, along with producers in other parts of the developing world, will be installing more capacity based on recovered paper, the primary fiber source" in 2010 and 2011.

BEHIND THE GROWTH

Considering that paper has been around since the early second century, it must qualify as one of the most "mature" products in existence today. The country that invented papermaking is also the place that is expected to experience the highest growth in paper consumption. That country is China, of course, but other emerging Asian countries, such as Taiwan, Thailand, India and Indonesia, also are likely to generate above-average growth in paper consumption, according to our research.

To put the issue into perspective, consider that China is expected to overtake the United States as the world’s largest paper consumer in a matter of years. (China currently ranks second in paper consumption on a global basis.) Today, the average Chinese citizen consumes approximately 6.6 pounds of household paper (toilet, tissue and kitchen towels) per year. By contrast, the average American consumes approximately 11 to 13.2 pounds of paper per year, according to estimates in the Taiwan-published newspaper, The China Post. In addition to household paper, China has a very large appetite for other kinds of paper.

ON THE REBOUND

Consumption Limits

Recovered fiber continues to be a feedstock of choice for paper manufacturers, but mill buyers speaking at the 2009 European Paper Recycling Conference said they saw signs of strain in the supply chain. The event, organized by Recycling Today Media Group and Pira International, was held in Brussels Nov. 16-17, 2009.

Pascal Aguettaz of Canada’s Cascades said deliveries to the company’s mills included growing amounts of contamination as recyclers strain to collect and process material from new sources, leading mills to lose one or two points on their yield yearly.

Tony Waring, who sources fiber for U.S.-based Kimberly Clark at its United Kingdom mills, said "declines in quality and yield have been experienced in recent years," as measured by the company’s mill buyers and engineers in incoming scrap paper loads.

In the case of tissue mills, contaminants can include plastic and metals that might be part of a commingled stream and brown grades and other non-white papers.

Ignacio Sanchez, who procures fiber for mills in Spain and France operated by Netherlands-based Smurfit-Kappa, said the firm had been using a bale identification system to help it maintain higher quality standards for purchased fiber.

Brian Taylor

Industry estimates place overall Chinese demand for paper at about 66 pounds per person per year. This compares with approximately 440 pounds per person per year in Western countries like the United States.

Throughout the past 20 years or so, annual household paper consumption in China has spiked from 1.3 pounds in 1990 to nearly 6.6 pounds last year. That’s more than 400 percent growth in the span of 19 years. In terms of total tonnage, household paper consumption in China reached 3.91 million tons in 2008, up from 3.57 million tons in 2007, again using estimates provided by The China Post.

As the number of Chinese "urbanites" (younger, better paid workers) continues to grow, demand for household paper products should follow, in our view.

The trends occurring in China—urbanization and increasing standards of living—are taking place in other developing Asian countries.

Online Exclusive: A Hungry Consumer

Few people realize the sheer quantity of paper needed to provide the paper products used in today’s society. The life cycle of paper begins in the forest with another renewable resource—trees.

 

Recycling extends the useful life of paper made from trees and it actually takes trees and recovered fiber to manufacture the tissue, towels, plates, cups, boxes, print and office paper that is such a necessity.

 

GP Harmon, Jericho, N.Y., has instituted innovative recycling programs with major retailers, document destruction companies, schools, property owners and managers of large and small office complexes to recover their scrap paper and is constantly exploring new sources.

 

Working hand-in-hand with suppliers and customers, using our own transportation and logistics systems and international operations, GP Harmon strives to get the right recycled product to the right place at the right time.

 

While it appears that mountains of scrap paper are generated and recovered, the amount that is actually required can be mind-boggling. As the single-source supplier to GP tissue and paper mills, nearly 3 million of the 7 million tons of the fiber GP Harmon recovers is fed back into Georgia-Pacific facilities.

 

In an example close to home, GP Harmon reports that the Georgia-Pacific headquarters building in Atlanta, which is 51 stories tall and has a strong paper recycling program that encourages employees to bring recyclables from home, generates about 120 tons of paper annually. One of its facilities, a tissue mill in Green Bay, Wis., uses about 1200 tons of recovered fiber per day. That means the annual headquarters generates enough recovered fiber to run the Green Bay system for roughly 2.5 hours.

 

-Marc Forman, president of GP Harmon

RISI forecasts that total paper and board consumption in the Far East (excluding Japan) will be flat in 2009 at 121 million metric tons and that it will increase to an estimated 153 million metric tons by 2013. If that projection is accurate, it would represent a compound annual growth rate of 6 percent—double the rate of estimated growth in global paper consumption during the same time.

The authors are with Canaccord Adams (www.canaccordadams.com), an independent financial services firm based in Vancouver, Canada.